Massive Motorcycle Recall: [Manufacturer] Pulls Back Nearly 100K Bikes!

Harley-Davidson is recalling nearly 100,000 motorcycles due to a potential issue with the motorcycle’s braking system that could lead to a crash. The recall, announced recently, affects specific models manufactured between 2018 and 2023.

The recall stems from a problem with the anti-lock brake system (ABS) hydraulic control unit, which, according to the National Highway Traffic Safety Administration (NHTSA), may corrode over time if the brake fluid is not replaced every two years as specified in the owner’s manual. This corrosion can potentially block valves within the ABS unit, leading to a sudden loss of braking ability in the rear wheel without warning, significantly increasing the risk of an accident.

According to the NHTSA recall notice, the affected models include various Harley-Davidson motorcycles produced between 2018 and 2023. The specific models impacted encompass a wide range of the company’s lineup, including certain CVO, Trike, Touring, and Adventure Touring models. “Corrosion in the brake system may cause the ABS functionality to be impaired. If the brake fluid is not replaced every two years as specified in the owner’s manual, corrosion may occur, potentially blocking valves within the Hydraulic Control Unit (HCU),” the NHTSA stated. This blockage could result in reduced braking performance, elevating the risk of a crash.

Harley-Davidson has initiated the recall to address this safety concern and ensure the safety of its riders. The company will notify owners of the affected motorcycles via mail, instructing them to bring their bikes to authorized Harley-Davidson dealers for a free repair. The repair involves flushing the brake system and replacing the ABS hydraulic control unit with a new, improved version.

The recall underscores the importance of regular maintenance, particularly brake fluid replacement, in ensuring the safe operation of motorcycles equipped with ABS. Neglecting scheduled maintenance can compromise the functionality of safety-critical systems, potentially leading to dangerous situations on the road.

The Scope of the Recall

The recall encompasses a broad range of Harley-Davidson models, reflecting the widespread use of the affected ABS system across the company’s product line. Specific models included in the recall are:

• CVO Models: Certain Custom Vehicle Operations (CVO) motorcycles produced during the specified years are affected. CVO models represent Harley-Davidson’s premium, high-performance offerings, featuring exclusive styling and advanced technology.
• Trike Models: Select Harley-Davidson Trike models, which offer enhanced stability and comfort with their three-wheeled design, are also included in the recall.
• Touring Models: A significant portion of Harley-Davidson’s Touring lineup, known for their long-distance comfort and touring capabilities, is impacted by the recall.
• Adventure Touring Models: The company’s Adventure Touring models, designed for on- and off-road riding, are also subject to the recall.

The extensive scope of the recall highlights the potential impact on Harley-Davidson riders worldwide. Owners of motorcycles within the affected model years are strongly encouraged to check with Harley-Davidson or the NHTSA to determine if their specific bike is subject to the recall.

The Technical Details of the Problem

The root cause of the recall lies in the potential for corrosion within the ABS hydraulic control unit. This unit is a critical component of the motorcycle’s braking system, responsible for modulating brake pressure to prevent wheel lockup during hard braking or on slippery surfaces.

The ABS unit contains intricate valves and channels through which brake fluid flows. Over time, if the brake fluid is not replaced as recommended, it can absorb moisture and become contaminated. This contaminated brake fluid can then lead to corrosion within the ABS unit, particularly in the valves.

If corrosion occurs and blocks the valves within the ABS unit, the system’s ability to modulate brake pressure can be compromised. In severe cases, the rear brake may lose functionality entirely, potentially leading to a sudden and unexpected loss of braking power. This loss of braking can be particularly dangerous in emergency braking situations, where riders rely on the ABS system to maintain control of the motorcycle.

The NHTSA emphasizes the importance of adhering to the manufacturer’s recommended maintenance schedule for brake fluid replacement. Regular brake fluid changes help to prevent corrosion and ensure the proper functioning of the ABS system.

Harley-Davidson’s Response and Remedial Actions

Harley-Davidson is taking the recall seriously and is committed to addressing the safety concern promptly and effectively. The company is notifying owners of affected motorcycles via mail, providing them with detailed instructions on how to proceed.

Owners are advised to schedule an appointment with an authorized Harley-Davidson dealer to have their motorcycle inspected and repaired. The repair will be performed free of charge and will involve the following steps:

1. Brake System Flush: The dealer will thoroughly flush the motorcycle’s brake system to remove any contaminated brake fluid.
2. ABS Hydraulic Control Unit Replacement: The existing ABS hydraulic control unit will be replaced with a new, improved version designed to be more resistant to corrosion.
3. Brake Fluid Fill and Bleed: The brake system will be refilled with fresh brake fluid and properly bled to ensure optimal performance.

Harley-Davidson has assured customers that the repair process will be conducted efficiently and with minimal inconvenience. The company is also working closely with its dealer network to ensure that sufficient parts and resources are available to handle the recall effectively.

The Importance of Regular Maintenance

The Harley-Davidson recall serves as a stark reminder of the importance of regular maintenance in ensuring the safety and reliability of motorcycles. Motorcyclists should always adhere to the manufacturer’s recommended maintenance schedule, paying particular attention to critical systems such as the brakes.

Brake fluid is a hygroscopic substance, meaning that it readily absorbs moisture from the atmosphere. Over time, this moisture can contaminate the brake fluid, reducing its effectiveness and promoting corrosion within the braking system.

Regular brake fluid changes help to remove contaminated fluid and prevent corrosion, ensuring that the brakes function properly when needed. Motorcyclists should consult their owner’s manual for the recommended brake fluid change interval and should always use the correct type of brake fluid specified by the manufacturer.

In addition to brake fluid changes, other important maintenance tasks include:

• Brake Pad Inspection: Regularly inspect brake pads for wear and replace them when they reach the wear limit.
• Brake Rotor Inspection: Check brake rotors for damage or excessive wear.
• Brake Line Inspection: Inspect brake lines for leaks or cracks.
• ABS System Check: If the motorcycle is equipped with ABS, have the system checked periodically by a qualified technician to ensure that it is functioning properly.

By performing regular maintenance and addressing any potential problems promptly, motorcyclists can significantly reduce the risk of accidents and ensure a safe and enjoyable riding experience.

Previous Harley-Davidson Recalls

This recent recall is not the first time Harley-Davidson has faced safety-related issues. The company has issued several recalls in the past for various reasons, reflecting the challenges inherent in manufacturing complex machinery. Some notable past recalls include:

• 2020 Recall for Clutch Issues: Harley-Davidson recalled certain motorcycles due to a potential issue with the clutch, which could cause the rider to lose control.
• 2018 Recall for Brake Light Switch Problems: The company recalled certain models due to a faulty brake light switch that could fail to activate the brake light.
• 2016 Recall for Fuel Tank Issues: Harley-Davidson recalled motorcycles with a potential fuel tank issue that could lead to fuel leaks.
• 2015 Recall for Ignition Switch Problems: The company recalled motorcycles due to a faulty ignition switch that could cause the engine to stall.

These past recalls highlight the importance of rigorous quality control and testing in the motorcycle manufacturing process. While recalls are sometimes unavoidable, manufacturers must take swift and decisive action to address any safety concerns and protect their customers.

The Impact on Harley-Davidson’s Reputation

Recalls can have a negative impact on a company’s reputation, particularly when they involve safety-critical systems. Consumers may lose confidence in the brand and may be hesitant to purchase their products in the future.

Harley-Davidson has a long and storied history, and its brand is highly regarded by motorcycle enthusiasts worldwide. The company has worked hard to build a reputation for quality, performance, and reliability.

This recent recall presents a challenge to Harley-Davidson’s reputation. The company must demonstrate its commitment to safety and customer satisfaction by addressing the recall effectively and transparently.

By taking swift and decisive action, communicating openly with customers, and implementing measures to prevent similar issues from occurring in the future, Harley-Davidson can mitigate the negative impact of the recall and maintain its strong brand reputation.

The Role of the National Highway Traffic Safety Administration (NHTSA)

The National Highway Traffic Safety Administration (NHTSA) plays a crucial role in ensuring the safety of vehicles on American roads. NHTSA is responsible for setting safety standards for vehicles and for investigating potential safety defects.

When NHTSA identifies a potential safety defect, it can issue a recall order, requiring the manufacturer to repair the problem free of charge. NHTSA also monitors recall campaigns to ensure that manufacturers are taking appropriate action to address safety concerns.

In the case of the Harley-Davidson recall, NHTSA played a key role in identifying the potential safety defect and in working with the company to develop a remedy. NHTSA’s involvement helps to ensure that recalls are conducted effectively and that consumers are protected from safety risks.

Motorcyclists can report safety concerns to NHTSA through the agency’s website or by calling its toll-free hotline. NHTSA encourages consumers to report any potential safety defects, as this information can help the agency identify and address safety issues more quickly.

Alternatives to Brake Fluid

While not a direct alternative to the crucial function of brake fluid, some riders might consider using high-performance brake fluids that offer improved resistance to moisture absorption and higher boiling points. These fluids, often DOT 4 or DOT 5.1 rated, can provide a margin of safety but still require regular replacement as per the manufacturer’s recommendations. There is no substitute for regularly replacing brake fluid.

The Future of Motorcycle Safety

Motorcycle safety is an ongoing concern, and manufacturers are constantly developing new technologies to improve rider safety. Some of the technologies that are currently being developed or implemented include:

• Advanced Rider Assistance Systems (ARAS): ARAS technologies include features such as adaptive cruise control, blind spot monitoring, and lane departure warning. These systems can help to prevent accidents by providing riders with additional information and assistance.
• Cornering ABS: Cornering ABS is an advanced version of ABS that takes into account the motorcycle’s lean angle. This system can help to prevent wheel lockup during braking while cornering, improving stability and control.
• Traction Control: Traction control systems help to prevent the rear wheel from spinning out of control, particularly on slippery surfaces.
• Improved Lighting: Brighter and more visible lighting can help to make motorcycles more conspicuous to other drivers, reducing the risk of accidents.

These technologies have the potential to significantly improve motorcycle safety and reduce the number of accidents. However, it is important to remember that technology is not a substitute for rider skill and awareness. Motorcyclists should always ride defensively and be aware of their surroundings.

Conclusion

The Harley-Davidson recall highlights the importance of regular maintenance and the potential consequences of neglecting safety-critical systems. By addressing the recall promptly and effectively, Harley-Davidson can demonstrate its commitment to safety and customer satisfaction.

Motorcyclists should always adhere to the manufacturer’s recommended maintenance schedule and should report any potential safety concerns to NHTSA. By working together, manufacturers, regulators, and riders can help to make motorcycling safer for everyone. The recall serves as a crucial reminder to all motorcycle owners to prioritize maintenance and heed manufacturer recommendations to ensure their safety on the road. The potential for corrosion in braking systems, as highlighted in this incident, underscores the necessity for vigilance and adherence to service intervals.

Frequently Asked Questions (FAQ)

1. What Harley-Davidson models are affected by the brake recall?

   The recall affects various Harley-Davidson models produced between 2018 and 2023, including certain CVO, Trike, Touring, and Adventure Touring motorcycles. It is recommended to check the specific model and year with Harley-Davidson or the NHTSA to confirm if your bike is affected.

2. What is the specific problem causing the Harley-Davidson brake recall?

   The issue stems from potential corrosion in the anti-lock brake system (ABS) hydraulic control unit. If brake fluid is not replaced every two years as specified in the owner’s manual, corrosion may occur, potentially blocking valves within the unit. This blockage could lead to a sudden loss of rear braking ability, increasing the risk of a crash.

3. What should I do if my Harley-Davidson is part of the recall?

   If your motorcycle is affected by the recall, Harley-Davidson will notify you by mail with instructions. Schedule an appointment with an authorized Harley-Davidson dealer as soon as possible to have the brake system flushed and the ABS hydraulic control unit replaced free of charge.

4. Will the Harley-Davidson brake recall repair be free?

   Yes, the repair related to the brake recall, including flushing the brake system and replacing the ABS hydraulic control unit, will be performed free of charge at authorized Harley-Davidson dealers.

5. How can I prevent this brake problem from happening to my Harley-Davidson in the future?

   The best way to prevent this issue is to follow Harley-Davidson’s recommended maintenance schedule, particularly the brake fluid replacement interval of every two years. Using the correct type of brake fluid and ensuring regular maintenance will help prevent corrosion and maintain the proper functioning of the ABS system.

6. Is it safe to ride my motorcycle if it is part of the recall?

   While it’s technically possible to ride your motorcycle if it’s part of the recall, it’s strongly discouraged. The potential for sudden rear brake failure creates a significant safety hazard. It’s best to schedule the repair as soon as possible and avoid riding the motorcycle until the issue is resolved.

7. How can I check if my motorcycle is affected by any recalls, including this one?

   You can check for recalls on your motorcycle through several methods:

   • Harley-Davidson Website: Visit the Harley-Davidson website and look for the recall section. You’ll likely need your motorcycle’s Vehicle Identification Number (VIN) to perform the search.
   • NHTSA Website: Go to the National Highway Traffic Safety Administration (NHTSA) website (www.nhtsa.gov) and use their VIN lookup tool. This tool will show you any open recalls for your vehicle.
   • Harley-Davidson Dealer: Contact your local Harley-Davidson dealer and provide them with your VIN. They can check their system for any outstanding recalls on your motorcycle.

8. What type of brake fluid should I use in my Harley-Davidson?

   Refer to your Harley-Davidson owner’s manual for the specific type of brake fluid recommended for your motorcycle model. Using the correct type of brake fluid is crucial for optimal performance and to prevent damage to the braking system. Typically, DOT 4 brake fluid is recommended for many newer models.

9. What are the symptoms of a corroded ABS hydraulic control unit?

   Symptoms of a corroded ABS hydraulic control unit can include:

   • A sudden loss of rear braking power.
   • A spongy or soft brake lever feel.
   • The ABS warning light illuminating on the instrument panel.
   • Unusual noises coming from the brake system.
   • Reduced braking performance overall.

   If you experience any of these symptoms, have your motorcycle inspected by a qualified technician immediately.

10. How long does the brake recall repair take?

    The duration of the brake recall repair can vary depending on the dealer’s workload and the specific motorcycle model. However, the repair typically involves flushing the brake system and replacing the ABS hydraulic control unit, which can take a few hours. It’s best to schedule an appointment with your dealer and inquire about the estimated repair time.

11. Will this recall affect the value of my Harley-Davidson motorcycle?

    While recalls can sometimes have a temporary impact on a vehicle’s value, a properly addressed recall should not significantly affect the long-term value of your Harley-Davidson. Completing the recall repair demonstrates that you’ve taken care of the safety issue, which can reassure potential buyers. Maintaining your motorcycle’s overall condition and service history will also contribute to preserving its value.

12. What is the difference between DOT 3, DOT 4, and DOT 5 brake fluids, and which is best for my Harley-Davidson?

    DOT 3, DOT 4, and DOT 5.1 are glycol-based brake fluids, while DOT 5 is silicone-based. They differ primarily in their boiling points and moisture absorption characteristics. DOT 4 has a higher boiling point than DOT 3, making it more resistant to brake fade under heavy use. DOT 5.1 is similar to DOT 4 but typically has even higher boiling points. DOT 5, being silicone-based, does not absorb moisture but can be incompatible with some ABS systems.

    Always refer to your Harley-Davidson owner’s manual to determine the correct DOT specification for your motorcycle. Mixing different types of brake fluid can damage the braking system.

13. Can I perform the brake fluid flush and ABS unit replacement myself?

    While experienced motorcycle mechanics may be capable of performing the brake fluid flush, replacing the ABS hydraulic control unit is a more complex task that requires specialized tools and knowledge of the ABS system. Improper installation or bleeding of the ABS system can lead to serious safety issues. It is strongly recommended to have the repair performed by an authorized Harley-Davidson dealer to ensure it is done correctly.

14. Does this recall cover all Harley-Davidson models with ABS?

    No, the recall does not necessarily cover all Harley-Davidson models with ABS. The recall is specific to certain models and model years produced between 2018 and 2023 that utilize the potentially faulty ABS hydraulic control unit. Check with Harley-Davidson or the NHTSA using your VIN to confirm if your specific motorcycle is affected.

15. Are there any other potential issues related to motorcycle braking systems that I should be aware of?

    In addition to brake fluid maintenance and ABS system concerns, other potential issues related to motorcycle braking systems include:

    • Worn Brake Pads: Regularly inspect brake pads for wear and replace them when they reach the wear limit.
    • Damaged Brake Rotors: Check brake rotors for damage, warping, or excessive wear.
    • Leaking Brake Lines: Inspect brake lines for leaks or cracks.
    • Contaminated Brake Pads: Brake pads can become contaminated with oil or grease, reducing their effectiveness.
    • Air in the Brake Lines: Air in the brake lines can cause a spongy brake lever feel and reduced braking performance.

    Regularly inspecting and maintaining all components of the braking system is crucial for safe motorcycle operation.

16. What steps is Harley-Davidson taking to prevent similar recalls in the future?

    While Harley-Davidson hasn’t publicly outlined specific preventative measures related to this particular recall in the provided source material, manufacturers typically respond to recalls with several actions:

    • Supplier Review: They may review the design and manufacturing processes of the ABS hydraulic control unit supplier to identify and address any quality control issues.
    • Design Improvements: They might implement design changes to the ABS unit to improve its resistance to corrosion.
    • Enhanced Testing: They may increase testing of the ABS system during the manufacturing process to detect potential defects before motorcycles are shipped to dealers.
    • Revised Maintenance Schedules: They might re-evaluate and potentially revise the recommended brake fluid replacement interval to better protect against corrosion.

17. How does the ABS system work, and why is it important for motorcycle safety?

    The Anti-lock Braking System (ABS) is a safety system designed to prevent the wheels from locking up during hard braking or on slippery surfaces. When a wheel locks up, the motorcycle loses traction, making it difficult to steer and increasing the risk of a crash.

    ABS works by using sensors to monitor the speed of each wheel. If a wheel starts to decelerate rapidly, indicating that it is about to lock up, the ABS system modulates the brake pressure to that wheel, preventing it from locking. This allows the rider to maintain steering control and brake more effectively.

    ABS is particularly important for motorcycle safety because motorcycles are inherently less stable than cars. Maintaining traction during braking is crucial for preventing accidents, especially in emergency situations.

18. Is it possible to upgrade my older Harley-Davidson motorcycle with ABS?

    Retrofitting an older motorcycle with ABS can be complex and expensive. It typically involves replacing the entire braking system, including the brake calipers, rotors, master cylinder, and adding an ABS hydraulic control unit and wheel speed sensors. The motorcycle’s wiring harness may also need to be modified.

    While it is technically possible to retrofit ABS, it is generally not recommended unless you are a highly skilled and experienced motorcycle mechanic. The cost of the parts and labor can be significant, and there is a risk of improper installation, which could compromise the safety of the braking system. It’s usually more cost-effective and safer to purchase a newer motorcycle that comes equipped with ABS from the factory.

19. What other safety gear is recommended for motorcycle riders?

    In addition to a properly functioning braking system, including ABS if equipped, several other pieces of safety gear are highly recommended for motorcycle riders:

    • Helmet: A properly fitted and DOT-approved helmet is the most important piece of safety gear.
    • Jacket and Pants: A motorcycle-specific jacket and pants made from abrasion-resistant materials, such as leather or reinforced textile, can protect against injuries in a crash.
    • Gloves: Motorcycle gloves protect the hands from abrasion, impact, and the elements.
    • Boots: Motorcycle boots provide ankle and foot protection and offer better grip on the footpegs.
    • Eye Protection: Eye protection, such as a face shield or goggles, protects the eyes from wind, debris, and insects.
    • Bright Clothing: Wearing bright-colored clothing can make you more visible to other drivers.

    Always wear appropriate safety gear when riding a motorcycle, regardless of the distance or weather conditions.

20. Where can I find more information about motorcycle safety and maintenance?

    You can find more information about motorcycle safety and maintenance from various sources:

    • Motorcycle Safety Foundation (MSF): The MSF offers rider training courses and provides valuable information about motorcycle safety.
    • National Highway Traffic Safety Administration (NHTSA): NHTSA provides information about vehicle safety regulations and recalls.
    • Harley-Davidson Owner’s Manual: Your motorcycle’s owner’s manual contains important information about maintenance and safety.
    • Motorcycle Forums and Online Communities: Many online forums and communities are dedicated to motorcycles. These forums can be a valuable source of information and advice from experienced riders.
    • Authorized Harley-Davidson Dealers: Your local Harley-Davidson dealer can provide information about maintenance, repairs, and safety.
21. What are the legal requirements for motorcycle brake systems? The legal requirements for motorcycle brake systems vary by jurisdiction but generally include minimum performance standards for braking power and stopping distances. The United States Federal Motor Vehicle Safety Standards (FMVSS) set standards for all motor vehicles, including motorcycles. These standards cover various aspects of brake system performance, including effectiveness, stability, and anti-lock brake systems (ABS). State laws may also include specific requirements for brake system maintenance and inspection.

22. How often should I inspect my motorcycle’s brake lines?

    Motorcycle brake lines should be inspected regularly, ideally during routine maintenance checks, or at least every six months. The inspection should include a visual check for any signs of wear, cracks, leaks, or damage. Pay close attention to the condition of the lines near fittings and connections, as these are common areas for leaks to develop.

23. What is brake fade and how can I prevent it? Brake fade is a reduction in braking power that occurs when the brake system overheats. It can be caused by excessive use of the brakes, such as during prolonged downhill riding, or by worn or contaminated brake pads. To prevent brake fade, avoid excessive braking, use engine braking to help control your speed on downhills, and ensure that your brake pads are in good condition. Consider upgrading to high-performance brake pads and rotors if you frequently experience brake fade.

24. What are the main causes of brake system leaks in motorcycles?

    The main causes of brake system leaks in motorcycles include:

    • Damaged Brake Lines: Cracks, tears, or punctures in the brake lines can cause leaks.
    • Loose Fittings: Loose or corroded fittings can create openings for brake fluid to escape.
    • Worn Seals: Seals in the master cylinder, calipers, or ABS unit can wear out over time, leading to leaks.
    • Corrosion: Corrosion can weaken brake lines and fittings, causing them to fail and leak. Regular inspection and maintenance can help identify and address these issues before they lead to significant leaks.
25. What are the potential consequences of ignoring a motorcycle brake recall? Ignoring a motorcycle brake recall can have serious consequences. The issue that prompted the recall is a safety defect that could lead to accidents, injuries, or even fatalities. By not having the necessary repairs performed, you are putting yourself and others at risk. Additionally, ignoring a recall can void your warranty coverage for the affected component, leaving you responsible for the cost of repairs if the issue worsens. Finally, if you are involved in an accident caused by the recalled defect, you could be held liable for damages. It is always best to promptly address any recalls to ensure the safety and reliability of your motorcycle.